Home CropsCash Crops Impact of Pile Fermentation on Raw Tea for Enhanced Dark Tea Production

Impact of Pile Fermentation on Raw Tea for Enhanced Dark Tea Production

by Sania Mubeen

Dark tea, a unique fermented beverage from China, has captivated tea lovers for centuries with its rich, earthy flavors and health benefits.

A groundbreaking study published in the Journal of Advanced Research in 2025 reveals a surprising truth: the raw tea leaves themselves—not just the environment—play an active role in shaping the microbial communities that drive fermentation.

By analyzing three types of raw tea—sun-dried (SDT), baked (BT), and pan-fried (PFT)—researchers discovered that subtle differences in the chemical makeup of raw tea determine which microbes thrive, ultimately defining the tea’s flavor, aroma, and health properties.

The Science Behind Dark Tea Fermentation

Dark tea production begins with a process called pile fermentation, where dried tea leaves are stacked, moistened, and left to ferment for up to 20 days.

During this time, bacteria and fungi break down bitter compounds like catechins (a type of antioxidant) and create new flavors.

While earlier research focused on environmental factors like temperature and humidity, this study highlights a critical new insight:

raw tea chemistry—the natural mix of antioxidants, minerals, and other compounds in untreated tea leaves—acts like a filter, selecting which microbes survive and dominate during fermentation.

To understand this, the team compared three raw teas made from the same fresh leaves but processed differently:

Sun-dried tea (SDT): Leaves dried naturally under sunlight for 5 hours. Baked tea (BT): Leaves dried in an electric oven at 100°C for 30 minutes. Pan-fried tea (PFT): Leaves roasted in an iron pan at 120°C for 40 minutes.

Each method altered the tea’s chemical profile in distinct ways, setting the stage for unique microbial activity.

For example, sun-dried tea had 18% fewer flavonoids (health-boosting antioxidants) and 26% fewer catechins (bitter-tasting compounds) compared to the other teas.

These differences allowed specific microbes to flourish, which then shaped the tea’s final flavor.

How Drying Methods Shape Tea Chemistry

The way tea leaves are dried has a profound impact on their chemistry. Sun-drying, for instance, exposes leaves to sunlight and air for extended periods.

This slow process preserves delicate aromatic compounds called volatile esters, which give SDT its floral and fruity notes. However, sunlight also breaks down catechins and flavonoids, reducing their levels significantly.

In contrast, baking tea in an oven at high heat speeds up drying but reduces the loss of catechins. Baked tea retained moderate levels of these bitter compounds, which influenced microbial growth differently.

Meanwhile, pan-frying in an iron pan introduced a surprising element: iron.

The friction between leaves and the iron pan increased iron content in PFT by 70–80% compared to SDT and BT.

This extra iron became a key factor in shaping PFT’s microbial community and flavor.

Microbial Communities: The Hidden Architects of Flavor

Using advanced DNA sequencing techniques, the researchers tracked how bacteria and fungi evolved during the 20-day fermentation process.

They discovered three distinct phases of microbial activity, each contributing to the tea’s final flavor.

Phase 1: Bacterial Dominance (Days 0–4)

In the early stages, bacteria took the lead. For example, sun-dried tea saw a surge in Agathobacter, a bacterium that produces buttery flavors. Baked tea, with its higher catechin levels, favored Acidovorax, a microbe linked to fresh, grassy alcohols.

Pan-fried tea, rich in iron, supported Geobacter, a bacterium that thrives in iron-rich environments and reduces harsh-tasting aldehydes.

Phase 2: Fungal Takeover (Days 8–12)

As fermentation progressed, fungi became more prominent. Sun-dried tea’s low catechin levels allowed Wickerhamomyces, a yeast known for producing floral esters, to dominate.

This yeast boosted compounds like geraniol (rose-like aroma) by 25%. In baked tea, the fungus Gibberella emerged, synthesizing herbal terpenes like dehydro-β-ionone.

Pan-fried tea, meanwhile, saw a rise in lactic acid bacteria like Streptococcus, which increased sourness by raising volatile acid levels from 5% to 25%.

Phase 3: Flavor Finalization (Days 16–20)

By the final phase, the microbial activity had locked in each tea’s unique profile. Sun-dried tea developed sweet, fruity notes from compounds like ethylbenzene and trans-β-ionone.

Baked tea gained smoky undertones from phenolic compounds like isoeugenol. Pan-fried tea, enriched by iron-driven reactions, featured nutty pyrrole derivatives and creamy methyl palmitate.

Chemical Transformations: From Bitterness to Complexity

The study used advanced tools like UPLC-Q-TOF-MS and HPLC-UV to analyze chemical changes during fermentation. Here’s what they found:

Catechins and Flavonoids

Bitter-tasting catechins, such as epigallocatechin gallate (EGCG), decreased by 50% in all teas. At the same time, smoother non-epicatechins increased by 35%, softening the tea’s bitterness.

Flavonoid glycosides, sugar-bound antioxidants, dropped by 60%, releasing free flavonoids linked to health benefits like heart health.

Amino Acids and Sugars

Sun-dried tea saw a 22% spike in glutamic acid, an amino acid responsible for umami (savory) flavors, thanks to Agathobacter activity.

Baked tea, meanwhile, developed higher levels of soluble sugars like fructose and glucose, enhancing its natural sweetness.

Volatile Compounds: The Aroma Architects

Using gas chromatography-mass spectrometry (GC-MS), the team identified 127 volatile compounds responsible for dark tea’s aroma. Sun-dried tea was rich in floral alcohols like linalool and fruity esters like ethyl hexanoate.

Baked tea featured fresh-smelling alcohols such as hotrienol and cedrol, which added woody notes. Pan-fried tea stood out with nutty pyrrole derivatives and creamy methyl palmitate, a result of its high iron content and unique microbial activity.

Sensory evaluations confirmed these findings. On a 5-point scale, sun-dried tea scored 4.2 for floral aroma, baked tea earned 4.5 for freshness, and pan-fried tea received 4.7 for its heavy, roasted texture.

The Role of Iron in Pan-Fried Tea

Iron played a starring role in pan-fried tea’s fermentation. The iron content in PFT reached 321 mg/kg—nearly triple that of sun-dried and baked teas. This iron came from the friction between tea leaves and the iron pan during roasting.

The extra iron had two major effects:

It promoted the growth of Geobacter, an iron-dependent bacterium that suppressed harsh aldehydes by 30%.

It accelerated oxidative reactions, breaking down bitter catechins faster and reducing bitterness by 25%.

These reactions gave pan-fried tea its signature earthy, robust flavor.

Statistical Validation: Connecting the Dots

Principal Component Analysis (PCA), a method for simplifying complex data, showed that 49.6% of flavor differences between teas could be explained by variations in esters (floral/fruity compounds) and alcohols (fresh/herbal notes).

Pearson’s correlation analysis revealed strong links between specific microbes and flavors. For example, Wickerhamomyces had a 0.85 correlation with floral esters, while Geobacter showed a -0.72 correlation with harsh aldehydes.

Analysis of Variance (ANOVA), a statistical test, confirmed that differences in flavonoid levels across teas were significant (p < 0.05), validating the role of raw tea chemistry in shaping fermentation.

Practical Insights for Tea Producers

This study offers actionable strategies for crafting dark tea with specific flavors: For Floral Notes: Use sun-drying to preserve volatile esters and encourage Wickerhamomyces growth.

For Earthy/Roasted Flavors: Pan-fry leaves to boost iron levels and promote Geobacter. For Freshness: Bake leaves to retain moderate catechins and support alcohol-producing microbes like Acidovorax.

Conclusion: A New Era for Dark Tea

This research transforms our understanding of dark tea fermentation. Raw tea is not just a passive ingredient—it’s an active partner that guides microbial communities to create unique flavors.

By adjusting drying methods, producers can design teas with precision, balancing floral, fresh, or roasted notes. As science continues to unravel these interactions, the ancient art of dark tea enters a new age of innovation, blending tradition with cutting-edge microbiology.

Reference: Guo, Y., Pan, Y., Feng, X., Guo, H., Liu, L., Zhang, K., Xie, H., Zhu, B., Gong, S., Chu, Q., Fang, H., & Chen, P. (2025). Reshaped local microbiology metabolism by raw tea according to pile fermentation in dark tea. Journal of Advanced Research. Advance online publication. https://doi.org/10.1016/j.jare.2025.02.039

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